Specialist Designers And Manufacturers Of Panels Products, UK

Bespoke Panel Products

With over 30 years of manufacturing experience already to our name, we have further continually invested in the very latest expertise, technologies and systems available. This allows us to ensure the optimum approach is adopted for each individual material combination through one of the most versatile, up to date and efficient facilities in the industry.

The range of materials we are therefore able to utilise in achieving the required panel properties required is unparalleled, including:

Aluminium of various grades and finishes

Steels including painted, primed, galvanised and stainless grades

Lead

, used especially as a facing for construction/lining panels in radiology areas.

Rubber and Plastics; a wide range including GRP, PVC, Acrylic, Polycarbonate and ABS

Lightweight/Insulation Foams; many types including EPS, XPS, PU, PIR, Phenolic, all with differing characteristics and levels of mechanical and compressive strength, insulation and fire resistance.

Wood based sheets; all types such as plywood, MDF, OSB and particle board

Decorative HP laminates of all types

Dry Lining or Plasterboards based on Cement, Gypsum or other compositions with high fire resistant and sound insulation properties.

Honeycombs also are increasingly used to offer excellent strength to weight ratios and the material used, whether aluminium, polycarbonate, polypropylene or other more specialist variants, will be selected according to the required individual properties of the panel.

As bespoke manufacturers, we produce made-to-order panel constructions to give the customer their required properties for a huge range of applications. Below is a sample of some commonly used panels and applications. Please also see the Gallery page for other examples of our wide range of bespoke products and applications.

Metal Faced Plywoods

WBP Hardwood Plywood, Powder Coated Aluminium/Galvanised Steel Faces

Core substrates typically Hardwood Far Eastern or Birch plywood
Alternatives such as particle boards, MDF, OSB also available to suit the application
Facings of aluminium and/or galvanised steel as standard
Other common facing options include pre-painted finish to standard RAL, BS or sample matched colours. Brushed or polished stainless steel, lead and copper are also some other possible finishes.
Core and facing thicknesses available in a wide range to cover almost any application from high security wall panelling to low cost screening

Lightweight Lining and Sandwich Panels

5 Element, Polyprop Honeycomb, Plywood, Aluminium Faces

3 element composite with lightweight foam/honeycomb core and range of facing options
5-element construction; inner core, two plywood rigidising impact protection layers plus required facings
Combines rigidity and reduced weight
Range of weights, thicknesses, facings and specifications.

Insulated Refrigeration Panels

Extruded closed cell polystyrene or PU foam core
GRP, pre-painted, foodsafe galvanised steel or aluminium facings
Range of core and facing thicknesses to achieve required insulation properties, panel strength and impact resistance

Structural Insulated Panels

3 or 5-element construction with PU, EPS, XPS or other fire retardant foam cores
Insulation thickness and U-value to customer specification
Rebated, splined or other jointing systems available to order
Thick plywood or OSB outers for very high structural strength
Further elements or facings can be included to add strength, vapour barrier or surface finishing layer

Slip-Resistant Flooring Panels

3mm 5-Bar Aluminium Treadplate on Birch Plywood

Range of slip resistant treadplates and Rigidised Metals in both low and high pattern depths and base thicknesses including 5 Bar, 2 Bar, Barley Seed/Rice Grain, Triple Grip and Cricket Weave. Aluminium, Galvanised Steel or Stainless Steel ranges all available.
Smooth or slip resistant Mesh patterned phenolic faced plywood for lighter duty applications. Various mesh film weights and plywood substrate thicknesses
NEW slip resistant "Powerdeck Grip" range with high grip polyurethane coating, available to order with bespoke film weight, finished texture and even colour and on a wide range of substrate types and thicknesses to customer specification.

Special Finishing and Machining/Fabrication

350kPa XPS, Galv Steel/Coil Painted Galv Steel Faces with conduit

Almost all panels can be provided in fully painted finishes available from stock colours or matched to your own specification
Aluminium and galvanised steel coil coated in external polyester, foodsafe or plastisol standard colours or pre-primed
Powder coated option for smaller quantities gives much greater range of stock colour availabilities and full colour matching facility

Designer Panels

PC Honeycomb Clear Architectural/Screening Panel

Panels to meet a huge variety of aesthetic and functional requirements
Applications in industry, interior and architectural design, construction, entertainment, concert staging, exhibition contracting and many many more
Please contact our sales team with your specific design requirents